Hydraulics Bypass Filter Applications

 

 

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When a hydraulic system becomes contaminated with water, metal and/or dirt particles and other foreign debris; it is nearly impossible to completely remove all contamination from the entire system without total disassembly and cleaning.  Water is one of the primary killers of a hydraulic oil system!  Water will do two things that are very bad:  emulsification and thickening of the oil both of which reduce its effectiveness and lubricanting capabilities.  

The Kleenoil Bypass Filter System will eliminate the potential for this being an issue and give you peace of mind knowing you are doing everything you can to reduce, if not eliminate, the need for costly hydraulic oil changes!

Virtually removes 100% of all wear metals, water and soot from existing hydraulic fluids saving potentially thousands of dollars over costly oil changes.  The Kleenoil Bypass Filter System will also remove sludge and debris and keep your oil reservoir in much cleaner condition.  This will allow you to keep your systems pumps, valves, lines, cylinders, controls, heat exchangers and reservoir with clean oil on an almost constant basis.

It is not unusual when an oil and filter change is performed on a hydraulic system that between 1/3 and 1/2 of the system's total contaminated oil still remains in the system along with all of the sludge and debris in the  reservoir. Therefore, only between 1/2 and 1/3 of the oil is actually replaced with new oil when doing an oil change on a hydraulic system!  This means when you do your normal oil changes, all of the sludge and debris is dissolved, suspended and placed  back into the oil which is then distributed to all of the systems' component parts making the new hydraulic oil you just placed in the system immediately dirty again!

This type of service, coupled with the general lack of timely maintenance on most hydraulic systems and transmissions, renders the "typical oil and filter change" ineffective in reducing system component wear and failure. Oil analysis and actual machine performance always supports this claim.

Key Benefits of Kleenoil Bypass Filtration Systems for Hydraulics Applications

  • Extended oil drain intervals.
  • Reduced new oil purchases.
  • Better maintained oil viscosity.
  • Decreased sludge and varnish deposits.
  • Reduce operational costs.
  • Extend depreciation costs.
  • Reducing oil disposal fees.
  • Keeping your equipment and vehicles on the job sites longer!
  • Enhancing our environmental commitment and awareness.
  • Improving daily vehicle availability through scheduled maintenance.
  • Reducing unscheduled service breakdowns and costly repairs!
  • Freeing up technicians to perform other important service tasks!
  • Virtually eliminate engine wear.
  • Remove 99.95% of all water from your oil.
  • Remove's all wear causing particles down to 1-micron in size.
  • Reduce time needed for service...those 1 hour oil changes become 5 minute filter changes!
  • Does NOT remove additive package components in oil.

Recommendations for Use

Kleenoil Bypass Filter Systems can be a valuable addition for hydraulic applications if:

  • You put a large amount of hours on your hydraulic system annually.
  • You would like to save a large amount of money on oil changes through extended oil drain intervals. You could save as much as 90% over your previous oil maintenance schedule.
  • Hydraulic system downtime is simply not an option.
  • You simply want the ultimate in protection for your equipment and want to maximize the life of your hydraulic systems or transmissions.

Hydraulics Oil Analysis Sample Reports